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Moldings: Innovations reflect changes in flooring styles

December 18/25, 2017: Volume 32, Issue 14

By Reginald Tucker

 

As the various floor covering categories have evolved over the years, so, too, have the vast offerings of moldings changed to keep up with the demand. Suppliers of all types of transitions and related accessories are working to keep in lockstep with the rapid pace of hard surface products making their debut. The emergence of WPC and rigid core products, for instance, is spurring innovation at the accessories level.

Following is an overview of some the latest molding products.

Pedross
For retailers and distributors stocking a full range of hard surface products, Pedross offers a complete flooring accessory package across virtually every type of molding, stair tread or risers. This covers wood, cork, bamboo, laminate and LVT.

To ensure matching with OEM specs, Pedross offers digital printing capabilities, including the ability to create 3-D images. The company strives to fulfill customer needs on a large variety of accessories, including customized orders. What’ s more, there are no minimum quantities required and no order is too small or too large. The company stocks all domestic species in each profile and boasts a large variety of colors.

Pennwood
Pennwood manufactures high-quality hardwood floor transitions and stair products ranging from base moldings, reducers, thresholds, T-moldings and stair nosings. (A variety of LVT profiles are also available.)

To fulfill demand, Pennwood is equipped with kiln-drying operations, an automated rough mill, in-house tooling capabilities and a trained production staff utilizing the latest molding technology out of Germany.

The company’s manufacturing expertise is matched by its wide range of finish options. In fact, Pennwood’s color library entails more than 1,600 colors to ensure a close match. But they’re not just good looking; they’re also durable. Engineered for strength and durability, the products utilize UV coating technology, which entails curing the finish with an intense UV light. More importantly, the UV coating materials used protect without diminishing the natural grain, texture and color of the wood. In addition, Pennwood has the ability to manufacture moldings up to 12 inches in length for most domestic hardwoods and up to 6 inches in lengths for bamboo.

Seneca
Seneca offers a wide range of T-moldings, stair nosings and treads, reducers thresholds, flexible moldings and base products. Standout products include flexible moldings. Dubbed SignatureFlex, these molding products are designed for beautiful and intricate curved architecture. Manufactured at approximately one third of the cost of curved wood moldings, it is the ideal solution for residential and commercial applications, according to Seneca.

How it works: SignatureFlex moldings are manufactured from a flexible polyurethane material that provides superior strength and durability. According to the company, the moldings are water resistant and will not rot or swell when exposed to moisture. For a customized look, all profiles can be painted and many can be stained, showcasing the beauty of real wood. What’s more, they can also be cut, fitted and fastened in the same manner as real wood and are applied using adhesive, mastic or resin epoxy glue.

Versatrim
Versatrim takes an innovative approach to molding solutions as it seeks to coordinate with most of the top colors in the laminate flooring industry. Boasting coordinating moldings for scores of manufacturers, Versatrim provides flooring producers, retailers, distributors, installers and end users with high-quality moldings at reasonable prices.

In keeping with today’s trends and styles, Versatrim offers a variety of molding solutions to accommodate applications for vinyl, WPC, laminate, engineered wood and solid wood. The company’s list of profiles include three PVC moldings for LVT floors, Slim Trim, VersaEdge, Slim Cap, its standard laminate T-molding, reducer, end cap, stair nose, wall base, colonial base, quarter round, base shoe profiles.

Zamma
For more than 35 years, Zamma Corp. has been a leader in prefinished profile molding technology for the home improvement and commercial construction markets. Engineered for compatibility with virtually every flooring manufacturer, Zamma floor components feature easy-install hardware to ensure speedy and secure installation. Products include: Laminate moldings, which are produced using the highest grade laminate papers available. Saturated and treated with aluminum oxide layers, the products give the transition pieces equal or greater abrasion resistance than the floors they border. Moisture-resistant MDF and moisture resistant adhesives ensure that the moldings and transitions will have a long wear life.

Also available are wood moldings made from high-quality wood veneer laminated on both MDF and poplar substrates. Significantly less expensive than solid wood, these moldings also promote environmental responsibility. Zamma can also wrap MDF, poplar, aluminum, pvc and other substrates with laminate papers, wood veneers, cork, foil and other decorative products.

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Moldings, accessories made to match latest floor designs

February 27/March 6, 2017: Volume 31, Issue 19

By Lindsay Baillie

 

If you are not currently selling moldings and accessories, 2017 might be the year to start. As flooring trends and categories continue to evolve, moldings manufacturers are unleashing a slew of trendy, matching products designed to provide greater add-on opportunities for retailers.

Following are new product offerings from some of the leading manufacturers.

Airwood Flooring Accessories
Screen Shot 2017-03-06 at 10.27.09 AM
Airwood’s Matchables were designed to address the challenge of accurately matching moldings and vents with the wealth of new flooring products hitting the market. These products are available in a variety of profiles including Euro profile nosing, traditional bullnose nosing, reducer, t-caps and standard HVAC vents. New to this line are various profiles reflecting popular trends such as heavily textured, wide plank hardwood flooring.

According to Carmi Mooser, director of sales & marketing, Matchables is made from the manufacturers’ prefinished wood floor to ensure a perfect match. This approach, she explained, provides seamless installation and eliminates site reinstallation. Airwood partners with most of the major Canadian and American mills, but the company can also work directly with retailers to recreate styles and designs.

Selling customized moldings as well as other complementary accessories such as vents not only helps retailers differentiate themselves, but it also broadens a dealer’s overall selection. “It’s a really good product to add to any retailers lineup,” Mooser said. “Most hardwood installations require these moldings, but most homeowners have no idea about hardwood flooring accessories.”

Pedross
Pedross’ new products follow consumer and retailer demands to match moldings with specific types of flooring, especially the red-hot LVT category as well as perennial favorites such as hardwood.

“We are introducing flexible, stainable flooring transitions as a new product offering,” said Joe Albany, national sales manager. “We also will continue to focus on our digital printing capabilities for both hardwood flooring and LVT flooring lines.”

Pedross distributes products throughout the United States and Canada. Its offerings include wood, cork, laminate and LVT moldings, stair treads, aluminum profiles and digital prints.

Screen Shot 2017-03-06 at 10.27.14 AMPennwood
Pennwood has the capabilities of producing moldings from 40 different species and in over 6,000 different colors. The company uses species for species when constructing its moldings and makes its best effort to match its products to the flooring, explained Kraig Coxon, executive vice president. “The biggest thing we focus on is quality.”

This quality is found in Pennwood’s various moldings including its Retro Treads, Retro Risers, and LVT and hardwood flooring transitions.

In addition to moldings, Pennwood is currently working on a vents program to complement its other flooring accessories. Coxon noted many consumers want their bases and vents to match, so the incentive to produce these accessories is high. Pennwood hopes to have vents available by June and is starting out with bamboo products. “The biggest thing for us is we’ve been asked to do it from customers. If you’re going to do moldings and treads you might as well do vents.”

In terms of its future with moldings, Pennwood is also looking into WPC products.

Zamma
Some of Zamma’s newest innovations come from the company’s extruding products. These include a flush luxury vinyl tile nosing as well as a threshold made of waterproof core for ceramic installations. According to Peter Spielman, president, the new WPC product has a zero breakage rate and is price competitive. “On the luxury vinyl tile or luxury vinyl plank side we’re the only manufacturer that thermally fuses the same decorative layer and wear layer as the floor itself. We use the actual décor from the floor with a .5mm commercial-grade wear layer, so all of our transitional moldings for luxury vinyl floors are commercial warranty items and we use the same vinyl as the floor.”

Screen Shot 2017-03-06 at 10.27.18 AMSeneca
Seneca’s updated stains and finishes follow the popular gray and white tones trending in hardwood flooring. “At Seneca Millwork we continue to see matte finishes and shades of grays and whites play an important role in today’s flooring colors and styles,” said Mark Pacacha, national sales manager. “While these high-end finishes are more challenging, we continue to meet our deadlines on these and all hardwood moldings. We utilize our exclusive ColorMaster system to ensure our transitions are a customer-approved match to their flooring.”

All Seneca transitions are individually shrink-wrapped for protection during shipping, and to preserve on-site quality of the product.

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What’s happening in moldings

November 7/14, 2016: Volume 31, Number 11

By Lindsay Baillie

Moldings do much more than complement a flooring installation; they also provide valuable add-on opportunities for retailers. To that end, molding manufacturers are adapting to the changing trends within the flooring industry by creating products that coordinate with the bevy of new products, colors, styles and formats available today. Specifically, moldings manufacturers are employing advanced technology for color production and programs for inventory.

Following are highlights from some of the leading manufacturers.

Moldings Online
screen-shot-2016-11-11-at-11-27-08-amMoldings Online is currently in the final stages of developing Water Proof Core (WPC) flooring accessories. This new product is “perfect for WPC, LVT and LVP flooring lines, but can also be used with traditional hardwood,” said Angie Feldhege, marketing coordinator. “It provides high-performance durability with four layers of production, eliminates the chance of moisture absorption, is stainable and can be blended to virtually any flooring line—just like our traditional hardwood accessories.”

The WPC is created with quality materials that are combined using a thermoplastic, injection molding process. “Using our nanotechnology and ultraviolet curing process, the highly water-resistant finish and exclusive top coat is created,” Feldhege explained. “Its resilience against liquids creates a reliable barrier, shielding the entire product.”

Moldings Online’s new WPC line will make its debut at TISE 2017 in Las Vegas, Feldhege said.

Pennwood
screen-shot-2016-11-11-at-11-27-14-amPennwood’s focus on quality and color match can be seen in its RetroTread, which is designed to fit over original stairs and mimic original stair geometry. “For our RetroTreads we partnered with Young Manufacturing based in Kentucky,” said Kraig Coxon, executive vice president. “We buy their solid hardwood and then stain and finish it to match the floors.”

Quality is also seen in the company’s production cycle. “We control every aspect [of production] and we’re very particular,” Coxon said. “We take control of everything from the lumber all the way through to the box [the product is in]. It’s unique because we quality control everything.”

To date, Pennwood runs about 40 species of wood and about four thousand colors and stains. “We’re doing whatever we have to do to match the floors,” Coxon said. “Whatever the process is for the wood floors we will figure out how to do it for our moldings. We have the ability to produce exact patterns.”

Versatrim
screen-shot-2016-11-11-at-11-27-23-amVersatrim utilizes its Match All Floors program to coordinate its various moldings with major brand floors. “The Match All Floors program is where we approach [flooring] manufacturers and try to match [the colors of] their floors with our products,” said Tina Emery, office and sales manager. Manufacturers such as Beauflor, Happy Feet, Home Legend, IVC, Karndean, Mohawk and Shaw—to name a few—are already involved in this growing program. “Versatrim hopes to connect with more manufacturers at Surfaces,” Emery said.

Versatrim offers a variety of moldings to accompany applications for vinyl, laminate, engineered wood and solid wood. Its list of profiles includes two new PVC moldings for LVT floors and its standard laminate T-molding, reducer, end cap, stair nose, wall base and quarter round.

Seneca
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Seneca’s SignatureFlex, a flexible molding designed to help the flooring contractor tackle radius issues, is being billed as the only product of its kind. “Seneca supplies a very unique product to the industry,” said Mark Pacacha, national sales manager. “SignatureFlex is a polyurethane product that is proprietary. The polyurethane is poured into molds to manufacture the product. You can use gel stain or paint on the product and it can be used indoors and outdoors.”

SignatureFlex is available in a smooth and textured option, and is made in the U.S. It is water resistant and will not rot or swell, according to Seneca, and can be applied using adhesive, mastic or resin epoxy glue. SignatureFlex is designed for curved architecture and is available in 12-foot lengths and in straight or pre-curved styles. Custom profiles are also available when profiles for the mold are provided.

Pedross
screen-shot-2016-11-11-at-11-27-38-amOver the past couple of months Pedross has changed its production plant from Arkansas to the North Carolina/Virginia border. This move will allow the company to continue servicing the U.S. and Canada with daily shipments and inventory provisions for its partners. “The new production plant has much higher output capabilities,” said Daniel Oberrauch, general manager. “We grew very rapidly in the last three years and we had to look for a plant with a higher production output. We want to be proactive in order to better serve all of our current and future customers.”

In addition to the new plant, Oberrauch said the products the company offers help differentiate Pedross from other moldings companies. “We use solid core, which can be oak or other hardwood material,” he explained. “Then we put this wood through a scanner to determine its blemishes. After that we remove the blemishes, cut [the wood] into little pieces and finger joint them together with formaldehyde-free glue.” After the core is formed it is wrapped with real wood veneer.

Zamma
screen-shot-2016-11-11-at-11-28-07-amZamma’s newest product takes into account new trends in WPC. “We have just created a new line of PVC extrusions for the large WPC thick water-proof core flooring,” said Peter Spielman, president. “It seems the trend in WPC is going from 5 mm to 10 mm and possibly beyond. We’ve developed this product line to encompass those changes in WPC.”

Zamma also has a unique process to color match its products with top flooring brands. “On an exclusive basis we match top flooring manufacturers,” Spielman said. “[Manufacturers] supply us with the same decorative material that’s being used on their floors. We take the exact same layers of PVC on the floors—the top two layers, decorative and clear wear layer—and we thermally fuse in our facilities those two layers together.”

In addition to extruding its own products, Zamma also makes all of it own laminates for laminate flooring. “Every week we produce in the neighborhood of 2 million feet of product: wood, laminate and PVC.”

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Pedross America making name in moldings

August 4/11, 2014; Volume 28/Number 4

By Ken Ryan

Screen Shot 2014-08-13 at 5.24.51 PMFor more than 50 years, the family-owned Pedross Group produced and marketed moldings and flooring accessories in Europe, where it became an internationally recognized name. Three years ago it set out to make a name for itself in the U.S. as Pedross America, billed as a “one-stop shop” for customers requiring either a large variety of flooring accessories or a customized order.

“No order is too small or too large” is the company’s mantra. To back up that claim, Pedross America established a facility in Springdale, Ark., where it could offer daily shipments to locations throughout the U.S. and Canada.

“Our first priority was to gain the confidence of the customers and become more visible and a well known supplier of flooring accessories in the market,” said Carmela Amico, chief sales and marketing officer of the Pedross Group and CEO of Pedross America. “Our brand name is recognized for a high degree of quality and expertise. We follow the highest standards regarding production and services. We also work to build up long and strong partnerships with our customers.”

Pedross America markets moldings for hardwood flooring, cork and laminate. It says it helps customers coordinate their flooring designs with transition pieces to match LVT and other flooring surfaces.

At Surfaces 2014 in Las Vegas, Pedross introduced what it called “unique slim LVT moldings.” Using its digital matching technology, the company said it could match the molding to the exact print of the floor, giving it a tailored look. This slim, two-in-one molding can be used as a T-mold or reducer, or as an end cap or stair nose.

Retailers are giving Pedross high marks for being able to deliver specific product on time. Betty Laferney, sales manager at RB’s Flooring & Care in Springdale, Ark., said Pedross is particularly adept at matching the right accessory. “We do a lot of restoration work and 99.9% of the time what they provide us is a perfect match,” she said. “I like their availability of product as well. They go out of their way to get us what we need in a timely manner.”

C. J. “Curly” Kuldell, president of Henges Interiors in O’Fallon, Ill., said his company has been buying Pedross trims for nearly four years. “They make a wide variety of trims that are custom matched to the SKUs we carry. We have found them to be responsive to any concerns we bounce off them. They really seem to understand their niche in the market and are looking to take their European manufacturing expertise and help customers here who buy into their business model.”

Kuldell said working with Pedross America has been a positive experience overall for his company. “When you generate the kind of volume we do in the builder market we service in St. Louis, and can capture the savings that a company like Pedross offers—while it isn’t huge dollars per job, the jobs do add up over time—it is well worth our time and attention,” he explained. “We can offer better value to our customers in that we aren’t paying the manufacturer to buy the product, mark it up and sell it to a distributor who then adds an additional mark up. We ultimately are the selling end of that chain.”

Amico added that Pedross’ primary differentiator is its product variety. It stocks more than 100 moldings and can match the flooring range not only with color but also in species.Screen Shot 2014-08-13 at 5.25.06 PM

She cited several other advantages to doing business with Pedross, including the competitive pricing it offers and exceptional customer service. The CEO said her company could offer better pricing due to the inherent value of veneer wrapping. “The customer gets any species she wants, but she also gets the added advantage of an oak backing wrapped with the expensive real wood veneer,” she said. “For instance, a solid piece of tiger wood would cost you much more than the veneer-wrapped one, and you wouldn’t even notice the difference. This gives our customers the possibility to increase their margins.”

Just as important, she said her staff is able to respond quickly to custom requests and demands and find the ideal solution for each project or need.